Tuesday 27 December 2011

The work begins- Rear Suspension & The Framehead

Starting with two Beetle chassis, one with a V5 but with a framehead and spine closing panel that were not in great condition, and another without V5 but with good panels, I decided to use one to repair the other (note this involved drilling out literally hundreds of original spot welds...not the most enjoyable job ever!).

First job though was to get the swing axle pan converted to independent rear suspension. For this I farmed the job out to Paul Venners to be absolutely sure everything was correctly aligned. He also tweeked the angle of the IRS brackets to allow for a raised transmission that I had planned.




Unfortunately I didn't take any pictures of the removal and replacement of the framehead but I managed to do this without cuting the spine, as is the norm when using the repair panels that are available new. I'll post some pictures showing the end result a little later and when I go into repairing the Napolean's hat. Instead I removed the framehead closing panel and the cut away the factory welds so that the framehead slipped off the spine. Obviously this had to be done twice, once for the chassis I would be using and once for the repair clip, making sure I was left with a framehead that could be used and also making sure I had the necessary closing panels to zip everything back up. It wasn't an easy job but the result was worth the effort. Having bought a repro closing panel I took an early decision not to use it due to the quality of the pressing which was not remotely like the original. Instead I would rely on being left with enough original German metal to do the job.

Obviously once I'd got the old framehead off next job was to clean things up and slip the replacement on, making sure it was square to the spine. It was then welded in the same areas as the factory.

Sunday 18 December 2011

Hello to the new...

That was around 3 years ago...
After two rounds of redundancies at work, one house move and parts collecting in the interim, I was ready to start.

Some of the parts stash:




The base car is a 70's beetle (and an ex drag car that some might recognise from UK, VW forums) and this time, rather than a full tube chassis, I'll be using a Beetle floorpan. Initially this was only going to be a race car, but the plan developed very quickly and the intention is that is will also be road legal (with the option of a race or road engine). The overall plan and style is in my head and has not changed in the three years I've been collecting parts so I'm confident it is right for me. Rather than spill the beans now I'll keep the plan to myself and you can see it develop as the build progresses.

Tuesday 13 December 2011

Goodbye to the old...

After taking stock of the damage I decided the tube chassis was too damaged to repair so, regretfully it was cut up...One of the hardest things I've had to do. On a positive note I had decided to replace the car and in the background you can just see what I'd got as a base.





Wednesday 7 December 2011

Saturday 3 December 2011

The old car

So this is the car I started with...Tube chassis pro stock with an engine that I ended up putting together myself (2442CC normally aspirated with 13:1CR). After a number of years getting this together I got two and a half runs out of it. During the last half run I had a rear tyre blow out and the car went onto it's roof. All I have left is the engine, ignition and trans, together with a souvenir rear 1/4 panel.